Nylon Material Details
General Informations
Nylon stands out as one of the most robust materials in FDM 3D printing. It may be familiar to many due to its widespread use in the clothing industry, where it is prized for its high tensile strength. However, it is also highly favored in industrial part manufacturing under the synonym PA (Polyamide).
Indestructible
Nylon components are nearly indestructible when it comes to mechanical toughness and exceptional layer adhesion. Instead of breaking, Nylon tends to deform when subjected to excessive force. Nevertheless, it maintains remarkable dimensional stability. Thanks to these qualities, Nylon is an excellent choice for load-bearing and mechanically demanding parts. Additionally, it boasts outstanding abrasion resistance, making it suitable for applications such as bearings and guiding components. Its high toughness also renders it suitable for parts that must withstand heavy impacts, such as end stops and protective coverings.
Stringing Phenomenon
After printing, Nylon components undergo annealing to enhance their mechanical properties. However, in thin-walled structures, this process can lead to warping. Thin sections of Nylon are also flexible, making it suitable for flexible hinges or film hinges. Since Nylon is heated significantly during the printing process, it can sometimes leave behind stringing artifacts on the printed object. These artifacts may not always be fully removable, potentially giving the print a somewhat "unclean" or even "fuzzy" appearance.
Printing Small to Medium-Sized Nylon Components
For very large parts, Nylon might not be the best choice due to its substantial shrinkage tendencies, which can lead to warping and detachment from the print bed. Nylon is most suitable for end-use components that require durability, along with a degree of flexibility and toughness.
Nylon is a versatile material widely employed in various industries, including aerospace, automotive, and manufacturing, for producing durable, resilient, and mechanically robust components. Its unique combination of strength and flexibility makes it a preferred choice for applications that demand the utmost performance.
Printing in Nylon
Minimum Wall: 1 mm
Smalest Detail: 0.4 mm
Layer hight: 0.2mm
Max Print size: 256 x 256 x 256 mm
Tollerance: 0.2% min ±0.3 mm
Delivery Times: Typicaly 4-5 Businessdays
Pro`s and Con`s
Pro
- Stable and Flexible: Nylon exhibits both stability and flexibility, making it versatile for various applications.
- Extremely Durable: Nylon is highly durable, with remarkable resistance to wear and tear.
- Weather-Resistant: It can withstand exposure to various weather conditions, making it suitable for outdoor applications.
- High Impact Resistance: Nylon boasts exceptional impact resistance, making it ideal for parts that may experience heavy loads or impacts.
- High Temperature Tolerance: It maintains its properties even at elevated temperatures, offering reliability in demanding environments.
- Low Friction Coefficient: Nylon has a low friction coefficient, suitable for applications requiring reduced friction between components.
- Resistant to Solvents and Alcohols: It exhibits resistance to solvents and alcohol exposure, ensuring chemical stability.
Con
- Low Resolution in FDM Printing: Nylon may result in lower resolution prints when using Fused Deposition Modeling (FDM) technology.
- Relatively Unclean Prints (Stringing): After printing, Nylon components can exhibit stringing artifacts, leading to a less clean appearance.
- Tendency to Warp: Nylon has a propensity to warp, particularly in large parts, which can affect print quality.
- Unsuitable for Large Components: Due to its high shrinkage rate, Nylon is not well-suited for printing very large objects, as it can lead to warping and detachment.
- High Hygroscopicity (Water Absorption): Nylon has a high affinity for moisture absorption, which can affect print quality and dimensional stability over time.
Applications of Nylon 3D Print
Nylon 3D printing is applied in various fields, including research, biomedical engineering, and point-of-care scenarios. Here are examples of how this material is used in different applications:
General Applications:
- Prototyping: Nylon is commonly used for rapid prototyping of mechanical and functional parts due to its exceptional strength and flexibility.
- Mechanical Components: It finds extensive use in creating various mechanical parts, such as gears, bearings, and hinges, thanks to its high durability and low friction properties.
- Weather-Resistant Parts: Nylon's weather-resistant properties make it suitable for outdoor applications, including components that will be exposed to different environmental conditions.
Research and Biomedical Engineering:
- Custom Prosthetic Components: Nylon is employed in the production of custom-made prosthetic components, ensuring durability and flexibility for patient-specific needs.
- Biomedical Devices: It is used to manufacture specialized biomedical devices, such as surgical tools and equipment, that require high strength and resistance to sterilization processes.
- Laboratory Equipment: Nylon's chemical resistance makes it suitable for creating laboratory equipment and apparatus for research purposes.
Point of Care:
- Custom Orthopedic Supports: In point-of-care scenarios, Nylon can be utilized to produce custom orthopedic supports and braces tailored to individual patients.
- Medical Instrument Prototyping: It is employed for rapid prototyping of medical instruments and equipment that may require frequent design iterations and testing.
Technical specifications
General Properties
Property | Test Method | Value |
Density | ISO1183, GB/T1033 | 1.12 g/cm³ at 23°C |
Melting Point | 260°C, 1.2kg | 12 g/10min |
Light Transmission | N/A | N/A |
Flame Resistance | N/A | N/A |
Moisture Absorption | 70%RH – 23°C | 2.82 % |
Mechanical Properties
Property | Test Method | Value |
Elastic Modulus (X-Y) | ISO 527, GB/T 1040 | 2223 ± 199 MPa |
Elastic Modulus (Z) | ISO 527, GB/T 1040 | 2564 ± 97 MPa |
Tensile Strength (X-Y) | ISO 527, GB/T 1040 | 66.2 ± 0.9 MPa |
Tensile Strength (Z) | ISO 527, GB/T 1040 | 43.3 ± 9.1 MPa |
Elongation at Break (X-Y) | ISO 527, GB/T 1040 | 9.9 ± 1.5 % |
Elongation at Break (Z) | ISO 527, GB/T 1040 | 1.8 ± 0.4 % |
Flexural Modulus (X-Y) | ISO 178, GB/T 9341 | 1667 ± 118 MPa |
Flexural Modulus (Z) | ISO 178, GB/T 9341 | N/A |
Flexural Strength (X-Y) | ISO 178, GB/T 9341 | 97 ± 1.1 MPa |
Flexural Strength (Z) | ISO 178, GB/T 9341 | N/A |
Impact Strength (Charpy X-Y) | ISO 179, GB/T 1043 | 9.6 ± 1.4 kJ/m² |
Impact Strength (Charpy Z) | ISO 179, GB/T 1043 | N/A |
Thermal Properties
Property | Test Method | Value |
Glass Transition Temperature | DSC, 10°C/min | 67°C |
Melting Temperature | DSC, 10°C/min | 190°C |
Crystallization Temperature | DSC, 10°C/min | 128°C |
Decomposition Temperature | TGA, 20°C/min | 370°C |
Vicat Softening Temperature | ISO 306, GB/T 1633 | 180°C |
Heat Deflection Temperature (1.8MPa) | ISO 75 | 69.8°C |
Heat Deflection Temperature (0.45MPa) | ISO 75 | 110.5°C |
Thermal Conductivity | N/A | N/A |
Coefficient of Thermal Expansion | N/A | N/A |